Sunday, May 24, 2009

A Few Scraps

The last couple of weeks I've been working on two boxes made entirely of scrape wood collected from a cabinet makers garbage bin. Both use the same techniques such as mitered corners reinforced with veneer keys, floating panels, rare earth magnet lids and finished with a coat of tung oil.


I worked on the two during morning hours before starting on my larger projects. I didn't have anyone in mind while working these, just that I wanted to create something from my vast scrap wood collection to be appreciated that otherwise was destined for the fire pit.




Wednesday, May 20, 2009

Basement Bar Makeover! Pt.2

Continuing my previous post basement bar makeover with some results.

I wanted to tile the top for ease of cleaning and color, I ordered a select set of tiles.
Doubling up 3\4” plywood for the top and offsetting the edges to account for the angled Oak arm rest. I created a L-shape connecting to the wall into a air vent bump out.
Primarily white laminate particle board, It was accented with solid wood and veneered with Red Oak. I kept the Oak front. Painting it the color of the walls so the grain shows through giving it a rap around look.

On both side faces I glued on Oak plywood and edged it with Oak moldings. Depending on space I added rectangle frames for decoration. The top was tiled with 1/4” spacing for grouting. I took a tile to a local shop were I had a hole drilled for the sinks faucet. First time worked out with no breakage. The trickiest and most expensive part was with the angled miters on the molded arm rests. With small and basic tools I surly managed to make high tolerance cuts with minimal gap fillings.

With the left over cuts from the Oak plywood and trim I used it to box in the mini fridge. Doors are just 3/4” MDF with simple and clean hardware. I finished the Oak with two parts of stain. Liberal amount of Ebony stain applied then wiped off to set into grain, then lightly sanded then a mission style brown was wiped on and let sit. After all stain applied and dried I then sealed with two coats of semi-gloss varathane.

I am very proud of this project. It was one of my first independent jobs that dealt with array of challenges with both construction and keeping a client happy and excited every step of the way.

I would love to get in the business of building bars and fine indoor woodworks. I greatly prefer bench work in my own shop but there is a great joy to be found in on site carpentry, all of which are of great interest to me.

Rich

Basement Bar Makeover! Pt.1

A Couple years ago I was building a basement for a new home owner. Most standard stuff such as steel stud walls, electrical, plumbing, drywall, pot lights, trim work and painting, simple but with quality in mind.

There was an ugly old school partial board bar existing in the basement that the owners wanted nothing to do with and asked me to tare out. The owners had an idea about buying a table or a new bar to be put in the same spot.

After inspecting the bar I knew I could restore and bring it within the taste of the homeowners with less cost then buying something new.

My idea's for the bar was to drop the top, increase the tops surface area, match the color with the walls and other accents to match the surroundings. Shelves, doors and a nook for a mini fridge was to be added and I wanted to uses the molded oak bar arm rests you often see.

After presenting my ideas the owners they were excited and gave me full creative control on the project.


Part 2 of Basement Bar Makeover will be posted soon.

Monday, May 11, 2009

Cuba, Cigars, Memories inside a humidor. Some words up in Smoke.

Its been just over a year now since I traveled to Santiago De Cuba. I remember it was a fantastic trip taken with six incredible friends, by the end of the week the echo of the “Group of Seven” could be heard lightly in the whispers of locals and the ocean breeze.

We soaked up as much of the culture we could in the little time we had. Walking around amongst all the locales taking in the sounds and smells of this majestic city.

More often awe stuck then not by all the historical buildings, vintage cars, cobble stone roads, colorful lively markets, mountain scape's that once helped hide Fidel Castro and Che Guevara's guerrilla army, large water passages and old ports. Truly magnificent.

We tasted with much delight the fresh locally grow foods, organic coffee's, highly acclaimed sugar cane rums while enjoying exceptionally fine cigars of many variety's like Montecristo, Bolivar, Cohiba or some mini Quintero's to name a few.


Even tho a year has passed I can still enjoy some pleasures of Cuba. With 7 people filled to the limits in the airport you better believe we're still enjoying ourselves.

I can go to my humidor thats maintained to a constant 70% humidity and take that trip again.
With all our cigars coming back to a colder dry climate we had to act quick and do some serious research. You'll find hundreds of sites giving bits of information. I happened to come across a exceptional website that literally tells you everything you need to know about humidors and storing cigars.

To who appreciates knowledge and a quality cigar here you are - http://www.humidor-guide.com/

Thank you for reading, enjoy from here.

Cheers to the Group of Seven.
Rich

Friday, May 8, 2009

Woodworker's Safety Week 2009

Hi Everyone.

I would like to contribute something myself for this years woodworker's safety week.

I find myself using mostly hand tools when preparing lumber, joinery or finishing wood to its sheen surface. Hand tools are not without their own dangers, usually happening when your not paying attention. Playing chicken with your hand and chisel or not prepared to how your hand saw reacts when starting a cut. These happen in a instant and for the most part can be avoided. Keeping your tools really sharp help with attentiveness and control.

When starting out and introduced to woodworking machines either through educational classes or working along side a knowledgeable craftsman, your in a experienced atmosphere where you can gain first hand understanding of the uses and dangers of each machine before ever having to use them. In the beginning you will always have a sort of hesitation but its the confidence and forethought to achieve quality and safe results.

It is this understanding which is important when approaching any high Rpm machine. Some people may not have a experienced to introduce these machines. If that is the case it's a good idea to read the Manual, Magazine article's, Blogs, ask local craftsman questions and approach anything and everything with respect.

Another form of injury that can happen in a woodworker's shop doesn't happen in a instant but over the course of time. This is either bad habits straining certain muscles, ligaments or continuously putting yourself in endangerment. On bad habit I see very often is people using the palm of their hand as a pseudo hammer, this is a Horrible idea! your hands are allowing you to woodwork and your bashing hard points against sensitive muscles and tendons, Stop it now.

A very apparent danger in the shop is dust control. Its important to have good air flow in your work space in conjunction with shop-vacuum on machines and and air filter near your work station. A dust mask should be close by and if the woods have higher levels of toxicity your skin should be protected and extra measures if washing your clothing with your family's.
If your working in smaller spaces with your wood collection near by its a good practice to clean out deep pockets of dust since they have been known to ignite the oils in the dust if heated anyway.

I feel I have only touched on a little of what I am in constant reminder of. If any of this information helps anyone or people agree to what I am saying then this awareness week has been of great worth.

Rich




Woodworking Websites Pt. 2

http://thecraftsmanspath.com/

Mark Mazzo is a self taught woodworker with a solid well rounded skills. He is a positive and confident craftsman who is well spoken. His website is often updated for the return visitor with enough good material to keep people satisfied.

He overviews and discuses his time working in the shop with some important notes concerning machines, new discoveries, mathematical applications such as Phi and the Golden mean, Fibonacci Series and keeps an active thought for geometric shapes, balance and symmetry.

He has a section called Project Series where he takes you through entire projects from design to finish. Projects are Sculpted rocking chair, Modern Shaker table, Dreadnought Guitar and Queen Ann side table. All are very well presented.

There is a variety of links to Mark Mazzo's supporting websites, articles, reviews and blogs that are worth checking out.

Monday, May 4, 2009

Woodworking Websites Pt. 1

Over the next couple of days, I'd like to gradually share to all my readers some great woodworking websites. Each of these sites which I have reviewed have proven to be quite exceptional in terms of quality of material, and well written language. On top of that, they are frequently updated. All have a great deal of valuable information for anyone with the enthusiasm and patients to learn.

The first website I have is mind is Geoff Malthouse's website. Geoff who retired at the age of 60 currently provides distance learning tutorials at the Institute of Wood Science. He has a wonderful website that has a good, clean lay-out. There are very few sites that have as much useful information such as this one. If you have the time, you should check out this comprehensive woodworking education site; it does not just contain practical information but very important theoretical knowledge.

Saturday, May 2, 2009

1983 Volkswagen Rabbit w/Upgrade!

VW fans of the world! I have something for you!

This is a carving I made my friend for his 1983 Volkswagen Rabbit shifter head. The piece was carved into the end grain of old growth and dry Black walnut from the Appalachians. I chose to carve into the end grain to ensure the details and condition, since carving along the grain would have a greater chance at splintering and chipping. I soaked the carving in an antique oil finish to enhance the colour and to further protect it.
It was a lot of fun to carve such a small scale and detail.
Thank you my friend for the opportunity!

He tells me its the best piece of the car, I like to think so.

I am available to do small carvings if anyone is interested.
Currently I am working on a Teak carving for the VW front emblem.

Rich

Monday, April 27, 2009

No Wood Left Behind. Part 3 Results.

Here are some examples of boxes made entirely out of wood scraps collected from students and craftsman's waste over the last while.

This first box was made of a single piece of Poplar milled into the 4 sides that are dovetailed together. The Lid was one piece of Hard Maple resawn and book-matched. Feet are 2 small miters glued together that came from one long strip.

This second box I am really happy with the results but also with the scraps I was able to obtain. Beautiful woods such as Mahogany, Quilted maple, Old growth Oak and Crotch Walnut and inner lining of Spanish Cedar. Lots of small details added allover the box. I used up close to exact amount of scraps I collected for this box with very little waste.

I love this next box! what an adventure and learning experience it was to build. It was built along side of other projects and worked on when the ideas and feeling was right. The box sits at 5" square with a pleasing proportionate height. Woods used are Black Cherry, Sweet Cherry, Hard Maple and Black Walnut. The time to build these boxes are certainly worth something. The woods used to build them is 0 dollars. The experience and satisfaction in giving these woods a new life for people to appreciate.... Priceless!! Make something from nothing! For someone for something :)

Rich


Saturday, April 25, 2009

No Wood Left Behind. Part 2.

Continuing from my previous post I would like to complete my circle of thought.


Other uses for collected scrapes of varied sizes are Safety implements like push sticks, feather boards, jigs, stop blocks and test pieces. Its important to determine what will be worth keeping and what should to be turned back into carbon dioxide.

One thing to consider is that working with smaller pieces can present a risk of danger if using machines. So only use the pieces that you are certain to have safe means of doing so.

The reasons why small pieces of wood are disposed of are worth looking at.
In the mind of a professional craftsmen he would not be bothered with these small pieces because their is a project at hand, a time line and bills to pay. Usually he will have a stash of useful sized hardwood for Jigs, Push-Sticks and test pieces leftover from commissions. But more often then not they will just throw away great pieces.

As for students enrolled into a program or a lone craftsman I feel they should be well aware of the use of all wood, if its for the project at hand or off cuts to be for future use. For the most part students will be busy with reports, deadlines and main projects that most will feel they should not be bothered with such things. Most often their is not much care for the wood, just that the project is finished leaving many pieces behind. Whats important is to waste little and have a confident understanding on wood selection and estimation.

So by collecting select pieces you are saving on future materials for small applications that otherwise would have been cut from a larger board and producing more waste. Being an environmentally aware society we are there are many small ways we can all contribute. Truly this is not limited to scrapes, its about responsible use of this wonderful material.

In the next part I'll talk about the greater lessons and creative aspects when dealing with limited materials available and responsible use. If its a small off-cut of quartered White Oak to the long single board of eighty year air-dried Mahogany. Every..single..cut..counts..period.


Rich

Friday, April 24, 2009

No Wood Left Behind. Part 1.

One man's trash is another man's treasure.

While working with different craftsmen and students throughout the years, I couldn't help but notice the amount wood that never gets used.

What I mean by “wood that never gets used” is whats left when a project is finished. If the pieces are large enough they will be kept and stored until a project comes that demands minor amounts of material, Fine. It's the smaller pieces that get put in the garbage we're looking at, that with careful consideration can be given a second life. It is also a great way to start your own wood species collection.

As a young craftsman with limited money and tools I would build small projects with these scraps that would apply a verity of techniques while using multiple woods, all to test and expand my experience. While around craftsman and students there is no end to wood pieces available. I have found it very beneficial to collect some scraps but not everything I see.

I consider many possibility's of future use for building or adding to a project in a decorative accent, inlay, jewelery carvings, box feet. Or if its even worth my time and effort.

Heres a glimpse at some of my wood "scraps" collected from craftsmen and students. A wonderful assortment.


I will continue my post on “No Wood Left Behind” shortly. Please please stay tuned. : )


Rich

Thursday, April 16, 2009

Alittle Introduction.

Welcome Everyone!

My names Rich and this is the first blog post I've ever done. I am glad I have finally gotten around in blogging. Being part of the generation that I am some would say its about time I blogged.

I have been woodworking for three years, slowly building up shop as I see fit with my experience and funds. I put large emphasis into the use of hand tools and in applying proper theory to start a solid foundation to build skills upon.

I'd like to talk about some of my experiences that I've had over the years leading up to the present. It has been a long and hard journey but a joyful one. Ill try to post in order of my experiences, but for the sake of web page material ill wright whats on my mind.

Things I'll be discussing in my future blogs are interesting facts about wood and working of the material, trouble shooting, layout and processing to finishing. I would also like to discuss micromanaging time and work...Organization and Efficiency is Key! It keeps the energy flowing. As well I'll be reviewing the hand tools and machines I use everyday.

Stay tuned! ill be adding regularly.

Rich